Measurement and Effort to Improve OEE Value of SMC 2000 DST Machinery A PT. XYZ with PDCA Method
- DOI
- 10.2991/978-94-6463-078-7_30How to use a DOI?
- Keywords
- overall equipment effectiveness; speed reduce losses; brainstorming; fishbone diagram; PDCA; critical to quality
- Abstract
PT XYZ is a manufacturing company that produces packaged plastic bottles. Every month the company produces millions of packaged plastic bottles with various shapes and colors. The problem that still occurs today is the ineffectiveness of engine performance. This company has implemented Overall Equipment Effectiveness, but it is still limited to presenting data. Like the achievement of the average OEE value in 2017 and 2018 is 69.40% which is the OEE value of 10 Extrusion blow molding machines. Of the 10 machines, the SMC 2000 DST 3 engine achieved the lowest OEE value among the others, namely 57.95%. OEE calculations were carried out for January 2019 to November 2019 on the SMC 2000 DST 3 engine and the result was the OEE value was 59.70%. The cause of the OEE value of the SMC 2000 DST 3 machine is not ideally due to speed reduce losses. Then a causal analysis is carried out to determine the cause of speed reduce losses. Through brainstorming with related parties, the potential root cause of the problem can be obtained by using the Fishbone Diagram. Known 8 causes of 4 factors machine, material, human and method. Next, a critical to quality matrix is made to determine the ranking of the problems. It was found that the most dominant problem was that the mold cooler did not work optimally because the diameter of the channel was reduced and covered with crust. For this reason, efforts to improve and implement it using the PDCA method by considering the company’s production schedule. By calculating the diameter of the channel that has been cleaned and has returned to its original size, the mold is no longer easy to heat so that the speed reduce losses can be reduced from 27.6% to 6.92%.
- Copyright
- © 2023 The Author(s)
- Open Access
- Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.
Cite this article
TY - CONF AU - M. Derajat Amperajaya AU - Ragil Murdopo AU - Nofi Erni AU - Taufiqur Rahman AU - Septian Rahmat Adnan AU - Ghefra Rizkan Gaffara PY - 2022 DA - 2022/12/26 TI - Measurement and Effort to Improve OEE Value of SMC 2000 DST Machinery A PT. XYZ with PDCA Method BT - Proceedings of the First Mandalika International Multi-Conference on Science and Engineering 2022, MIMSE 2022 (Mechanical and Electrical) (MIMSE-M-E-I-2022) PB - Atlantis Press SP - 320 EP - 333 SN - 2352-5401 UR - https://doi.org/10.2991/978-94-6463-078-7_30 DO - 10.2991/978-94-6463-078-7_30 ID - DerajatAmperajaya2022 ER -