Proceedings of the International Conference on Science and Engineering (ICSE-UIN-SUKA 2021)

Planning Activities and Maintenance Time Intervals of Induction Machines using The Reliability Centered Maintenance (RCM) II and Age Replacement Method

Case Study: CV. Sumber Baja Perkasa

Authors
Trio Yonathan Teja Kusuma1, *, Muhammad Khaedzar Assagaf1, Fidia Deny Tisna Amijaya1
1Industrial Engineering Department, Faculty of Science and Technology, Universitas Islam Negeri Sunan Kalijaga, Yogyakarta, Indonesia
*Corresponding author. Email: trio.yonathan@gmail.com
Corresponding Author
Trio Yonathan Teja Kusuma
Available Online 23 December 2021.
DOI
https://doi.org/10.2991/aer.k.211222.030How to use a DOI?
Keywords
Maintenance; Preventive Maintenance; Corrective Maintenance; RCC II Decision worksheet and Age Replacement
Abstract

CV. Sumber Baja Perkasa is a company engaged in manufacturing metal smelting and printing which can produce various metal products such as pulleys and brake wheels. In this study, the object studied is an induction machine which often experiences damage during the production process. Damage that occurs can interfere with the production process so that the production target is not achieved. In addition, the maintenance actions that have been implemented so far by the company are in the form of corrective maintenance or limited to cleaning and replacement when damage occurs, but still damage to induction machines is still common. Based on the problems that occur, the right treatment method is needed, one of which is by applying preventive maintenance actions through the RCM II decision worksheet and Age Replacement methods. The purpose of applying these two methods is to determine the appropriate maintenance activity policy and to obtain optimal component replacement maintenance intervals so as to reduce maintenance costs. From the research results, it is known that the types of maintenance activities and replacement time intervals are sequential, namely for the SCR component, the type of activity applied is a scheduled combination of task (scheduled on conditional task and scheduled discard task) with a time interval of 294 hours, for components of niklin wire and anaconda cable. the type of activity implemented is scheduled discard task with time intervals of 451 hours and 397 hours, for the clamping component the type of activity applied is scheduled restoration task with time interval of 617 hours. each component of the induction machine by 22%, 28%, 25% and 24%.

Copyright
© 2021 The Authors. Published by Atlantis Press International B.V.
Open Access
This is an open access article under the CC BY-NC license.

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Volume Title
Proceedings of the International Conference on Science and Engineering (ICSE-UIN-SUKA 2021)
Series
Advances in Engineering Research
Publication Date
23 December 2021
ISBN
978-94-6239-494-0
ISSN
2352-5401
DOI
https://doi.org/10.2991/aer.k.211222.030How to use a DOI?
Copyright
© 2021 The Authors. Published by Atlantis Press International B.V.
Open Access
This is an open access article under the CC BY-NC license.

Cite this article

TY  - CONF
AU  - Trio Yonathan Teja Kusuma
AU  - Muhammad Khaedzar Assagaf
AU  - Fidia Deny Tisna Amijaya
PY  - 2021
DA  - 2021/12/23
TI  - Planning Activities and Maintenance Time Intervals of Induction Machines using The Reliability Centered Maintenance (RCM) II and Age Replacement Method
BT  - Proceedings of the International Conference on Science and Engineering (ICSE-UIN-SUKA 2021)
PB  - Atlantis Press
SP  - 178
EP  - 185
SN  - 2352-5401
UR  - https://doi.org/10.2991/aer.k.211222.030
DO  - https://doi.org/10.2991/aer.k.211222.030
ID  - Kusuma2021
ER  -